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Stationary Engineer local 99| 214 questions| with complete solutions
Question 1: How much clearance from the top of the boiler is
needed for a HP boiler that produces 70000 lbs of steam?
CORRECT ANSWER : 7 feet
Question 2: On a gas fired boiler what is the proper gas to air
mixture
CORRECT ANSWER : 30%-70% and in special arrangements it
can be as high as 100% . ANSWER CHAPTER 11 remember%
Question 3: What is the total hardness in a system that was
found to have calcium hardness of 60ppm and magnesium hardness of 18ppm and carbon hardness of 12 ppm?
CORRECT ANSWER : TH=(Ca x 2.5) + (Mg x 4.1)\nTH=(60 x
2.5) + (18 x 4.1)\nTH= 150+73.8 =( 223.8 PPM)
Question 4: How often should a complete external inspection of
the boiler be done?
CORRECT ANSWER : Once a Shift
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Question 5: With 24 hr operation how often do you check the
water level?
CORRECT ANSWER : Once per shift
Question 6: How often do you check the LWCO?
CORRECT ANSWER: Once per shift
Question 7: How often do you check the High Limit Switch?
CORRECT ANSWER : Annually
Question 8: A 2" pipe was found to be delivering water at 100
psia at 1040ft per second. How many gallons per hour will it deliver?
CORRECT ANSWER : GPM= V (diameter squared) divided by
.4085 ANSWER pg 469 BOG
Question 9: What controls the amount of blowback on a safety
valve?
CORRECT ANSWER : Blowback ring or adjusting ring
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Question 10: On a open air expansion tank hot water boiler
system; how high should it be mounted?
CORRECT ANSWER : (4 Feet ) above the highest heating
element.
Question 11: What is the minimum top clearance of boilers with
manholes?
CORRECT ANSWER : 5 feet
Question 12: Package boilers; steam heating boilers and hot
water heating boilers shall have a minimum clearance of?
CORRECT ANSWER : 2 feet from ceiling. Code chapter 10
page76
Question 13: Most important safety device on a boiler?
CORRECT ANSWER : Safety relief valve
Question 14: What does a Black Liquor Boiler do?
CORRECT ANSWER : Black Liquor is the by product of wood
pulp processing in the paper making industry.
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Question 15: What does Black liquor boiler known for?
CORRECT ANSWER : Steam generation and recovery of soda
ash
Question 16: Maximum line voltage for control on a boiler?
CORRECT ANSWER : 150 volts
Question 17: Under what code are boilers designed and
constructed?
CORRECT ANSWER : ASME- CSD 1
Question 18: How many low water cut offs are needed per code
for a hot water system when a boiler has inputs greater than 400,000 btu per hr
CORRECT ANSWER : 1 LWCO is needed.
Question 19: What is the minimum and maximum size for a
safety valve per code for boilers?